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What are the latest innovations in compressed air filtration?
New advancements include smart filtration monitoring systems that track filter efficiency and pressure drops in real-time, nanofiber filtration media for better contaminant capture, and zero-loss drain systems for improved moisture removal without air loss.
How much does a preventative maintenance plan cost, and how much do I stand to save?
The cost of a professional maintenance plan depends on the type and size of your compressed air equipment, its condition, system complexity, pressure requirements, and operational hours. The accessibility and availability will also impact the cost of labour, with “normal” working hours being the least expensive choice.
Savings come from:
- Strategic purchasing of parts and lubricants
- Oil analysis sampling and vibration testing provide trends to indicate component and material decay
- Avoiding major equipment repairs, emergency parts delivery, overtime costs, and lost production
- Maintaining peak efficiency, system pressure, and safe operation
- Reducing risk of accidents, corrosion, wear and tear component failure, and catastrophic compressor damage. A single instance of unexpected downtime can result in expensive repairs, unbudgeted costs, or even full equipment replacement, making a proactive maintenance plan a smart investment.
How can a preventative maintenance plan save my company money?
Air compressor preventative maintenance plans are a small investment compared to the costs of equipment failure and unplanned downtime. When preventative maintenance is scheduled and performed by qualified technicians using the right lubricants, air filters, in-line filter elements, and spare parts, the risks of breakdown, efficiency loss, or safety hazards are minimized.
Without a plan, costs can quickly add up:
- Lost production due to equipment or system failure
- Compressor rental and hook-up fees
- Rush shipping for parts and emergency labor
- Emergency repair costs and overtime
- Hasty decisions under stress
- Irreparable damage, or catastrophic compressor failure
- Unplanned replacement costs, pressure drops, and system inefficiencies
- Panic, accidents, and potential safety or environmental risks
What payment options do I have for a maintenance plan?
We offer flexible payment options:
- Pay-as-you-go: Fixed rates for time and materials, billed as services, labour and parts are consumed.
- Fixed fee: Set annual cost based on your machine usage, covering all routine maintenance, inspections, lubrication, filter replacement, and more.
- Payment plans: Spread costs evenly over semiannual, quarterly, or monthly payments; over 75% of clients choose this predictable approach. Fixed budget billing helps to stabilize expenditure.
Can I purchase a preventative maintenance plan from Air Solutions Canada for non-Kaeser equipment?
Absolutely. Our technicians service all brands, models, and types of air compressors, dryers, filters, and compressed air equipment—anywhere, anytime, as needed.
If production times are reduced during the year, how does that impact our maintenance plan?
Our flexible plans adapt to your plant’s operating changes. If your usage drops and the fixed payment plan results in a credit, we issue a refund or adjust your service as needed. Your air compressor maintenance is always matched to your real requirements.
The ultimate guide on rightsizing your compressed air system
Choosing the right compressed air system is crucial to minimize the total cost of ownership. How do you calculate the air demand in flow rate (CFM) and pressure (PSIG), what's the power requirement (V), and how does that translate in a compressed air system with one or more compressors (hp)?
Download our Comprehensive Guide for Choosing the Right Compressor Size!