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Case Studies

Our case studies describe real life application successes in a manner of Industries. 

Because of Non-Disclosure Agreements, some of our stories cannot be shared on paper, but our sales and technical team can certainly relive them with you verbally. 

Our experience spans all types of businesses and continues to provide solutions to a multitude of challenges, both common, and unique. We hope that you enjoy them. If you would like to share your story, let's partner together. 

Healthy Paws

Last updated: 24 December 2024

A raw pet food manufacturer in Niagara resolved repeated shutdowns caused by low air pressure. Using a Kaeser Energy System Study, Air Solutions Canada installed a dual-compressor lead/lag setup that stabilized performance and cut energy waste. The result: no more downtime, greater efficiency, and reliable support through regular maintenance.

Binbrook Speed and Custom

Last updated: 17 June 2025

Building awesome custom hot rods requires high-quality compressed air. Air Solutions Canada devised a fast, customized compressed air solution that ensured reliable performance with minimal downtime, achieved through expert service, tailored system design, and efficient maintenance.

Collective Arts Brewing

Last updated: 03 March 2025

A Local Hamilton grassroots brewery took advantage of the cost savings through a Leak Detection Study. A customized compressed air system supported increased production demands, optimizing brewery operations with efficient equipment, reduced energy consumption, and reliable, responsive technical support.

Fourmark Manufacturing

Last updated: 26 April 2026

We saved this trusted global manufacturer $27,873 in annual energy costs. A high-performance compressed air system enhanced manufacturing efficiency by eliminating production delays, reducing energy costs, and providing consistent, reliable air supply for critical operations.

Metal Packaging Company

Last updated: 06 January 2026

Maintenance costs were reduced by $46,000 per year by overhauling this manufacturing plant's outdated compressed air system. A tailored compressed air solution streamlined packaging operations, reducing energy consumption, minimizing equipment failures, and ensuring uninterrupted production with reliable, high-efficiency system performance.

Mansfield Ski Club

Last updated: 24 December 2025

The impact of replacing aging, noisy and inefficient compressed air machines enabled Mansfield Ski Club to reduce their carbon footprint.  A customized compressed air system improved snow-making capabilities, ensuring optimal performance, reduced energy usage, and consistent snow production for enhanced ski resort operations.

Soprema

Last updated: 13 April 2026

Air Solutions Canada designed and installed a turnkey compressed air and on-site nitrogen system for Soprema’s new Woodstock facility, mirroring the performance of their Montreal plant while improving efficiency and reliability. Built around right-sized Kaeser equipment with SmartPipe+ distribution and winter heat recovery, the system reduces energy use, avoids long-term nitrogen delivery contracts, and is engineered to scale with future production growth.

Refractory manufacturing facility

Last updated: 20 April 2026

Air Solutions Canada performed a compressed air retrofit for an Ontario refractory manufacturing facility, replacing an inefficient heatless desiccant dryer and timed drain traps with a Kaeser blower purge system and demand-based controls. Supported by a detailed Air Demand Analysis, the project secured $90,000 in Save on Energy funding, delivered $55,000 in annual energy savings, and returned 294 CFM to the system, cutting compressor motor load by 45 kW.

The ultimate guide on rightsizing your compressed air system

Choosing the right compressed air system is crucial to minimize the total cost of ownership. How do you calculate the air demand in flow rate (CFM) and pressure (PSIG), what's the power requirement (V), and how does that translate in a compressed air system with one or more compressors (hp)?

Download our Comprehensive Guide for Choosing the Right Compressor Size!

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Download A Comprehensive Guide For Choosing The Right Compressor Size (1)

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Contact Us

When you speak to us, ask for an Air Demand Analysis. It will give you the performance data of your current compressed air system and show the savings you can generate. We offer a performance guarantee - if we don’t identify inefficiencies within your system which are equivalent to the cost of the ADA study, then the study will be free! And in the meantime, download the Ultimate Guide on Rightsizing your Compressed Air System. You can stop being frustrated that they were over promised and under delivered, and instead be confident with a radically different solution that serves your needs better at a lower cost. 

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