Frequently Asked Questions
Answers to some of the most common questions asked about maintenance, compressors, compressed air, rentals and more. If you can not find the answer you are looking for please contact us.
What are you looking for?
Preventative Maintenance
How can a preventative maintenance plan save my company money?
Saving money is a given when preventative maintenance is performed on time by qualified staff using quality parts and lubricants. Yes, you will need to spend money on parts and labour, but we encourage you to consider this a relatively small investment to reduce the risk of downtime, which is usually exponentially more costly.
Here are some of the specific results of an air compressor breakdown.
- Lost production
- Compressor rental fees (including hook up)
- Inconvenience
- Refuelling
- Rush shipping
- Emergency repair costs
- Hasty decision making
- Catastrophic failure, beyond economic repair
- Unbudgeted/unplanned replacement costs
- Panic & stress - It’s hard to put a dollar value on these, but you know the toll they take
How much does a preventative maintenance plan cost and how much do I stand to save?
The condition, complexity, and scale of the equipment in your compressed air system will determine the extent of coverage you need.
The amount you save is difficult to assess because it depends on the cost of subsequent downtime in your plant and the extent of the breakdown. A catastrophic failure combined with any amount of downtime can add up to some pretty astronomical amounts.
What payment options do I have for a maintenance plan?
Option 1. “Pay-as-You-Go”
With our pay-as-you-go plans, prices are fixed for the duration of a one- or two-year plan. Whenever we install a part or perform labour, we bill accordingly, on a time and materials basis.
Option 2. Fixed Fee
Do you prefer the predictability of fitting a fixed fee plan into your annual budget? We’re happy to do that. We first assess the hours your compressors will be operating. Then, from the shift patterns, we estimate the required frequency of your service calls and the quantity of parts, oil, and labour required to perform those services.
Option 3. Payment Plans
Want to spread the preventative maintenance plan costs over semiannual, quarterly, or monthly payments? No problem. Almost 75% of our plans are formatted this way. You get one fixed invoice value two, four, or twelve times per year.
Compressors
What is a Kaeser Compressor?
Kaeser compressors are arguably the most energy efficient, high-quality, industrial-grade air compressors available on the market today. Renowned for their inherent reliability, and durability, Kaeser compressors are “built for a lifetime”.
What types of compressors does Kaeser offer?
Kaeser manufactures a wide range of air compressors, including oil injected rotary screw compressors, reciprocating compressors, and oil free rotary screw machines. Electric and Diesel driven portable, and mobile options, are also available in different sizes and capacities and these can be rented, leased or purchased.
What are the advantages of Kaeser Compressors?
Kaesers patented Sigma profile air ends, produce up to 20% more cfm output volume than competitors equivalents. Exceptionally low noise levels, FIVE YEAR “bumper to bumper” warranty, and long service life, means that Kaeser is the right fit for all types of applications.
Compressed Air
Why would I need to rent compressed air equipment?
There are many reasons why you might need to rent compressed air equipment. For example, you might have a temporary need for additional air capacity for a project, or your existing equipment might be temporarily out of service.
What types of compressed air equipment do you rent?
We rent a variety of compressed air equipment, including air compressors, air dryers, air receivers, and accessories such as hoses, fittings, and filters. We have all kinds of coverage for most applications, including oil injected, oil free, and breathing air.
How do I know what type of compressed air equipment I need?
Our team of experts can help you determine the right equipment for your specific needs. We'll ask you about your air requirements, the size of your operation, flow, pressure, piping, hoses, power, or fuel, and any specific challenges or constraints you might be facing.
General
What else do Kaeser and Air Solutions Canada offer?
Rotary Vacuum and Rotary Blowers are other facets of Kaeser's product range.
Air Solutions will design, build and install any of the Kaeser range of products, including compressors, vacuums, blowers and a full range of clean air treatments. Our turnkey approach to rigging, piping, ductwork and electrical, means that one call does it all.
Do you offer delivery and pickup services?
Yes, we offer delivery and pickup services for all of our rental equipment. We'll work with you to schedule a convenient time for delivery and pickup that works with your schedule.
Air Compressor Rentals
Where can I rent an oil-free air compressor?
You can rent oil-free air compressors through online platforms like Air Solutions Canada. These outlets offer a variety of sizes to meet your specific needs. Ensure that you check availability, reserve if necessary, and inquire about rental rates and terms.
How do I know what size air compressor I need?
For a commercial kitchen, opt for a medium-sized air compressor with a 20-30 gallon tank when renting. This size is generally suitable for powering pneumatic kitchen tools and equipment, ensuring efficient operation. We complete a full air demand analysis to determine the demands of your application and will make a recommendation on the best air compressor to meet your needs.
How much is it to rent an oil-free air compressor?
The cost to rent an oil-free air compressor varies but typically ranges between $235 to $1,560 per week. Prices may fluctuate based on the compressor's size and features. Renting equipment ensures you receive professional support with installation as well as free and fast technical support should you encounter any issues while renting.
saveONenergy
What is the Ontario saveONenergy Program?
The Ontario saveONenergy Program is an energy conservation initiative run by the Independent Electricity System Operator (IESO) in Ontario, Canada. The program aims to promote energy efficiency, and reduce greenhouse gas emissions by offering various incentives and rebates to businesses and organizations that undertake energy-saving projects.
What is the role of Air Solutions Canada Inc in the saveONenergy Program?
Air Solutions Canada Inc is a channel partner for the Ontario saveONenergy Program. As a channel partner, we work alongside businesses, and organizations, like yours, to assist them in applying for, and securing energy rebates under the program. We offer comprehensive support throughout the entire process, from conception to completion. Our value added service proposition includes applying for the incentive on your behalf, and managing the process throughout, until you receive the incentive cheque. With over 500 successful incentive executions, we know what we are doing. Our in-house teams measure and collect data from your system, we analyze the information, design, build, supply, install, commission and service every facet and phase of your energy-saving projects.
How can Air Solutions Canada Inc help my company benefit from higher energy efficiency and reduced carbon footprint?
Air Solutions Canada Inc has extensive experience in working with the saveONenergy Program and helping numerous companies receive energy rebates. By partnering with us, your company can take advantage of their expertise to identify suitable energy-saving opportunities, design and implement energy-efficient solutions, and navigate the application process successfully. This will lead to improved energy efficiency, reduced operational costs, and a positive impact on your company's carbon footprint.
Food Industry
How is compressed air used in the food industry?
Compressed air is widely used in the food industry for various applications such as packaging, processing, conveying, and cleaning. It is used to move food products along production lines, operate pneumatic machinery, control valves and actuators, clean surfaces and equipment, and even in direct contact with food products for drying, cooling, or aerating.
What are the air filtration standards for the food industry?
The air filtration standards for the food industry are stringent to ensure food safety and quality. Compressed air that comes into direct or indirect contact with food must be free of contaminants such as oil, water, and particles. The ISO 8573 series outlines the purity classes for compressed air. Food-grade compressed air must meet specific classes, typically requiring particulate filtration down to 0.01 microns, oil content of less than 0.01 mg/m³, and a dew point of -40°C or lower to prevent moisture contamination.
What are the applications of air compressors in the food industry?
Air compressors are used in the food industry for several applications, including:
- Packaging: Used to power machinery for sealing, forming, and filling packages.
- Processing: Used in mixing, cutting, and aerating processes.
- Cleaning: Used to clean and dry equipment, containers, and surfaces.
- Conveying: Used to transport food products through pneumatic systems.
- Fermentation: Used to supply oxygen to cultures during fermentation processes.
Brewing Industry
What does a compressor do for beer?
A compressor is essential in the beer production process, providing compressed air that supports various stages such as aeration during fermentation, kegging, bottling, and packaging. It helps maintain optimal conditions for yeast and other ingredients, ensuring product quality and consistency.
Why is compressed air quality important in a brewery?
Compressed air quality is critical in a brewery because any contamination can lead to off-flavors, spoilage, or safety issues. High-purity compressed air ensures that the brewing process remains safe, maintaining the integrity and taste of the beer.
How does a brewery air compressor impact fermentation?
A brewery air compressor plays a key role in the fermentation process by providing aeration, which helps yeast thrive and produce alcohol. Proper aeration also ensures that fermentation occurs uniformly, leading to a consistent product.
Wineries Industry
Why is compressed air quality important in wine production?
Maintaining high-quality, contamination-free compressed air is critical in wine production to preserve the safety, freshness, and quality of the wine. Any compromise in air quality can lead to product spoilage, recalls, and damage to the brand's reputation. Air Solutions Canada ensures your compressed air meets the rigorous CFIA standards to protect the integrity of your wines.
What types of compressed air equipment and technology do you provide for wineries?
We offer a comprehensive portfolio of products and services designed specifically for the wine industry, including:
- Basic Reciprocating style air compressors.
- Energy-efficient rotary screw compressors for super silent reliable air supply
- State-of-the-art clean air treatment systems to ensure air purity
- Customized compressed air analysis and system design to optimize your operations
- Compressed air quality testing and “Pass/Fail” certification
- Piping of compressed air, inert gases, and liquids
How can Air Solutions Canada help smaller wineries with their compressed air needs?
Even smaller wineries can benefit from our expertise and tailored solutions. We understand the unique requirements of wineries of all sizes and work closely with you to design a compressed air system that meets your specific needs, whether you're producing white wines, red wines, or fine wines. Our goal is to help you maintain the highest standards of quality and efficiency, regardless of the scale of your winery.
Mining Industry
Which type of air compressor is used in mining?
The most commonly used air compressors in mining are rotary screw air compressors and reciprocating piston air compressors. Rotary screw compressors are favored for continuous use due to their durability and ability to supply a steady flow of compressed air, while reciprocating piston compressors are often used for intermittent or small-scale operations. These compressors are essential for powering pneumatic tools, drilling, and ventilation systems in mines.
What is compressed air in mining?
Compressed air in mining refers to air that has been pressurized to drive various equipment and tools used in mining operations. It powers pneumatic drills, hammers, conveyors, and other machinery. Compressed air is also essential for ventilation in underground mines, providing breathable air and removing harmful gases or dust from the environment.
How does compressor mining work?
Compressor mining involves the use of compressed air to power equipment such as pneumatic drills, loaders, and transport systems. The air compressor generates pressurized air, which is then channeled to machinery via hoses or piping. This compressed air provides the force needed to operate various mining tools, ensuring efficiency and safety in operations, especially in hard rock drilling and tunneling.
KAirFree
How does the cost of KAirFree compare to ownership?
If you know the volume of air you need and the average annual operating hours, you can calculate the costs of purchasing and paying for service versus KAirFree. However, this calculation does not account for additional benefits of KAirFree, such as more predictable cash flow, downtime insurance, remote monitoring, less administration time, and flexibility to adjust compressor size as needed. Generally, if you run the compressor less than 2,000 hours annually, the overall cost for KAirFree is lower than purchasing the compressor and paying for preventive maintenance and repair services over the life of the compressor. Most 5 to 20 hp compressor owners operate far less than 2,000 hours annually. With KAirFree, you are paying for the resource as you use it instead of a larger upfront cost plus pay-as-you-go service costs. Additionally, people typically buy a larger compressor than needed, with future growth in mind, further increasing costs associated with purchase, service, and energy consumption.
What’s included in the delivery and start-up fee?
This fee includes your complete compressed air station with compressor, dryer, receiver tank, coalescing oil removing filter with automatic drain, and an oil/water condensate management separator.
Wood Working Industry
What is an air compressor used for in woodworking?
An air compressor is used to power a range of air tools and pneumatic tools that are vital for woodworking tasks like high-speed fastening, large-scale sanding, and precision finishing. From basic hand tools to sophisticated pneumatic tools, the right air compressor ensures reliable and continuous performance for equipment such as pneumatic nailers, air sanders, and spraying systems, which are crucial for maintaining productivity and quality in wood products manufacturing.
What size air compressor do I need for a workshop?
The tank size, air pressure requirements, and overall capacity of the air compressor needed can vary significantly based on your specific woodworking tools and production requirements. For small woodworking projects, a portable air compressor might suffice, while furniture manufacturing and lumber processing operations may require a larger compressor or even a quiet compressor with a larger tank.
Contact us for a comprehensive assessment. Our team can evaluate your needs - from air hose specifications to tank capacity - to recommend the best air compressor to ensure optimal performance and efficiency for your workshop operations. Getting the right air compressor is crucial for maintaining productivity and preventing potential downtime.
What should I consider when choosing between a portable air compressor and a larger fixed unit?
Your choice depends on several factors including the types of woodworking tools you'll be using, required air pressure, and whether you need to move the unit between different work areas. A portable air compressor works well for smaller woodworking projects and basic pneumatic tools, while heavy-duty woodworking tasks and furniture manufacturing typically require a larger compressor with greater tank capacity. Consider factors like air pressure requirements, tank size, and whether you need features like a vacuum pump or quiet operation.
Air Compressor
How often should I service my air compressor?
Regular maintenance is crucial for optimal performance. Most air compressors require servicing every 1000-2000 operating hours.
What size air compressor do I need?
The size depends on your specific application. Our team can help you calculate your compressed air requirements and recommend the right size.
What's the difference between a rotary screw compressor and a piston compressor?
Rotary screw compressors are designed for continuous use and are more efficient for larger applications. Piston compressors are better suited for intermittent use and smaller applications.